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Intelligent cement plant transformation process
Cement manufacturing companies generally need to go through several processes in the process of intelligent transformation, and need to go through four stages: standardization, automation, informatization and intelligence. However, these four stages are not necessary for every cement production company, but can be combined with their own development characteristics to complete the intelligent transformation.
Standardization runs through the entire production process and needs to be carried out in terms of control methods, instrument configuration, bus protocols, interface protocols, coding rules and data formats. From a management perspective, standardization is the scientific and modern management of cement enterprises, and through the establishment of a complete system and process, the monitoring and management of the production process can be achieved.
Automation means transferring the work that originally required manual operation to Daxing mechanical equipment to realize the automation of the production process, and also involves a certain degree of informatization. In cement production lines, central control systems DCS are generally used. This system can not only control the operating parameters of all equipment in the cement plant, but also provide statistical information on some important parameters.
Informatization is the next development path of automation, but it can only be carried out when the automation foundation is complete. Otherwise, it is impossible to achieve informatization of the life cycle. By collecting, counting and analyzing the data of all equipment, comprehensive monitoring and management of the cement production process is achieved. These data include not only the operation status of the equipment, but also information on production, maintenance, sales, etc. Managers can log in to the system leadership cockpit through large screens and handheld devices, and understand various important parameters and indicators of the cement plant and the benchmarking status with previous years at the first time, so as to make decisions quickly.
Intelligent transformation is the highest level of factory management, and it represents the latest application of advanced technology in industrial production. Once all the equipment in the factory is informatized, a large amount of data will be generated. Through modern scientific and technological means such as big data, cloud computing, and artificial intelligence, the collection, storage, processing, and analysis of massive data can be achieved. Through in-depth mining and analysis of data, the human research, analysis, and decision-making process can be simulated, thereby achieving optimal adjustment of the cement production process.
Big data is the core of intelligent transformation. Cloud technology provides powerful computing and storage capabilities for intelligent transformation. Artificial intelligence technology is one of the core driving forces of intelligent transformation.
